Reliable handling of cell therapies

Secure and scalable fluid and cold chain processes preserving maximum cell viability for cell-based therapies at every critical manufacturing step.

Close-up image of a person in front of RoSS.LN2F controlled freezer for cryopreservation of cells.

Why Single Use Support for cell-based therapies?

Improper freezing and thawing?

Cell therapies are highly sensitive to temperature fluctuations, making controlled freezing, thawing, and storage essential to preserve cell viability.

Green icon of configuration settings on a transparent background demonstrating controlled rate freezing and thawing in biopharma

Controlled freezing

Recipe-driven freezing protocols enable reproducible freeze-thaw performance and controlled cooling rates in both plate and blast freezers, helping maximize cell viability.

Losing cell viability already before freezing?

The addition of DMSO, cell sedimentation and inaccuracies pose several challenges that risk cell viability during aliquotation and in preparation for freezing.

Green icon of a thermometer on a transparent background demonstrating temperature control

Cooled and controlled aliquotation

Temperature control of cells in the fluid transfer process or during homogenizing of the source bag helps achieve high cell viability when DMSO is added. Homogenization ensures a consistent cell distribution into single-use bags.

Risk of contamination?

Manual aliquoting steps and unprotected cryobags can increase contamination risks and create process inefficiencies in cell-based therapy manufacturing.

Green icon of two single-use bags with even distribution on a transparent background demonstrating homogeneity

Safe and automated filling

Automated aliquoting platforms enable safe and efficient cell handling processes with single-use bioprocess containers aligned with GMP Annex 1. RoSS.KSET and RoSS® shell provide added protection for cryobags during cold chain handling to reduce bag breakages.

Close-up image of a RoSS.KSET with a frozen single-use bag inside.

Cell therapy fluid management solutions

Cell therapies are transforming the treatment of diseases once considered untreatable, opening new possibilities across healthcare. As the field continues to advance, manufacturers require robust, scalable solutions to support every stage of the cell therapy workflow.


Single Use Support offers a comprehensive portfolio of single-use technologies for cell therapy manufacturing – from fluid management solutions and single-use bioprocess container protection to controlled-rate freezing, ultra-low temperature storage, and ultra cold shipping solutions – all designed to support GMP-compliant manufacturing processes.

Primary packaging for cell therapy products

Dedicated primary packaging solutions carry cell therapy products during transfer of liquids in order to provide the highest possible protection. Since the steps within their supply chain include the storage at ultra-cold or even cryogenic temperatures, packaging solutions must be extremely durable, but also space-efficient, considering that efficiency is one of the key considerations for temperature-controlled storage and transport.

This is why we provide manufacturers with packaging solutions for cell therapy products in different sizes, suitable for bulk production, but also for smaller volumes – for the latter of which we offer RoSS.KSET, a protective shell for small single-use bags as they are used in cell therapy. For larger volumes, on the other hand, RoSS® shell is a suitable packaging option for safe transport and storage of cell-based therapies.

Aseptic dispensing – fluid management in cell therapy

Once a cell therapy product is ready to be packed, it is vital for it to be filled and subsequently drained under sterile conditions, as contamination of the respective product must be avoided at all costs. Single-use technologies in cell therapies offer a variety of advantages when being relied on in liquid management, making the filling and draining process both safe and cost-efficient.

Our modular single-use fill and filtration platform solutions RoSS.FILL allow for automated aliquoting and a seamless workflow, being fully customizable with a wide range of single-use assemblies to meet our clients’ individual requirements. In combination with our bioprocess containers, a safe and more efficient production process enables optimized cell therapy liquid solutions.

Controlled freeze and thaw processes for cell therapies

In order to prevent cell therapy products from deteriorating cell viability, they are in need of adequate freezing and thawing technologies. This is why Single Use Support has developped the controlled rate cryogenic freezer RoSS.LN2F and the freeze and thaw platform RoSS.pFTU, based on plate freezing, allowing fast and efficient processes. The relevance of such devices becomes even more obvious with regard to the effects that the freezing rate has on the quality of a respective liquid.

As each cell type has its own characteristics in terms of storage temperature, too (which are to be precisely met, and variations in temperature are to be avoided), specialized storing devices need to be put into place as well. Therefore, Single Use Support does not only provide freezing and thawing platforms, but also RoSS.ULTF – an ultra-cold storage freezer that is able to maintain temperatures as low as -80 °C.

Preview of Single Use Support's application note about controlled filling and freezing of cells

DOWNLOAD APP NOTE

"Bestcellers": Controlled Filling & Freezing of Cells - App Note

Explore how modular, GMP-compatible technologies streamline the sterile filling and cryopreservation of cells for therapies, banking, and culture. This application note highlights how Single Use Support’s solutions enable precise aliquotation, scalable freezing down to -150°C, and high post-thaw viability - reducing product loss and manual inefficiencies in cell-based manufacturing.

  • Homogenization of cells & aliquotation in single-use bags

    Who can relate to the situation when every cell aliquot is different? That's why cell homogenization and aliquotation are important requirements in modern cell biology research, relevant for scientists and laboratory staff. Scientists and process engineers benefit from uniform cell distribution throughout multiple single-use bioprocess containers for cell banking or other bioprocessing steps. It is of utmost importance to have a consistent cell count per aliquot into every bioprocess container, such as a single-use bag, ensuring consistency and accuracy in downstream analysis.  In this article, we will showcase the significance of cell homogenization, and introduce the innovative RoSS.PADL homogenizing solution from Single Use Support. The seamless connection to the filling platform exemplifies the integration of homogenization and automated dispensing that drive scientific progress. Homogenization in cell biology Homogenization is a fundamental technique in cell biology research, used to obtain a uniform mixture of cellular components in cell banking.  In the context of cell banking, homogenization plays a critical role in ensuring consistent and accurate cell distribution in every sample. The ability to precisely fill the same number of cells into each bioprocess container, is of great importance in maintaining reproducibility and reliability throughout analysis and production processes. Cool & Gentle: Homogenizing solution The homogenizing solution from Single Use Support is RoSS.PADL, a platform that guarantees a homogenous mixture of cells within single-use bags. It ensures the uniform distribution of cells in every sample and a homogenous mixture within the sample. This is a critical factor in preventing deposits, particularly when dealing with substances like yeasts. RoSS.PADL employs gentle kneading and precise cooling mechanisms to achieve a thorough and well-balanced blend. This advanced system eliminates the need for manual bag massage, automating the process for higher efficiency and reduced human errors. This enables standardization and easy scalability of the process. Compatible with diverse bag types and manufacturers, RoSS.PADL maintains fluid consistency through adjustable massaging and a cooling plate, ensuring optimal temperatures before filling. RoSS.PADL employs gentle kneading and precise cooling mechanisms to achieve a thorough and well-balanced blend. This advanced system eliminates the need for manual bag massage, automating the process for higher efficiency and reduced human errors. This enables standardization and easy scalability of the process. Compatible with diverse bag types and manufacturers, RoSS.PADL maintains fluid consistency through adjustable massaging and a cooling plate, ensuring optimal temperatures before filling. Seamlessly integrating with other RoSS devices, this solution offers a comprehensive approach to single-use processes. [[download-1]] One example: Homogenization & aliquotation of CHO cells in single-use bags CHO cells are a widely used cell culture in bioproduction for the manufacturing of therapeutic proteins, vaccines, and other biopharmaceuticals. Ensuring consistent and accurate cell distribution is crucial for maintaining reproducibility and product quality. The integration of cell homogenization and automated aliquotation solutions becomes instrumental in achieving these goals. Seamlessly integrating with other RoSS devices, this solution offers a comprehensive approach to single-use processes. RoSS.PADL homogenizing solution standardizes cooling and kneading of the single-use bags, ensuring a uniform mixture of the CHO cell suspension. By automating the process, the risk bag breakage or uncontrolled warming of the liquids due to human error is minimized, and scalability is achieved for multiple bioprocess containers in parallel. The innovative design of RoSS.PADL ensures that the correct temperature is maintained during the filling process. The integration with the RoSS.FILL Fill & Drain Platform further enhances the efficiency of the entire process, providing a seamless end-to-end solution for cell homogenization and automated aliquotation. Homogenization with RoSS.PADL

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  • DMSO: Freezing Cells

    What is DMSO? DMSO, or dimethyl sulfoxide, is a colorless liquid that is used for cell preservation. Thanks to its unique properties, it has found its way into laboratories worldwide. DMSO plays a vital role in protecting cells when temperatures drop. Why is DMSO used for freezing cells? In the field of cell cryopreservation in biopharmaceutical research, development and manufacturing, DMSO is an invaluable tool during freezing, thanks to its ability to prevent ice crystals from forming inside cells. Acting as a cellular antifreeze, it keeps cells safe and sound as they undergo the freezing process. However, there are other cryoprotectants on the market, such as glycerol. While they may have similar properties, DMSO often proves more effective due to its superior ability to penetrate cell membranes and provide protection from the inside out. The Role of Cryoprotectants in ATMP Cryopreservation   DMSO Freezing Point In the context of freezing cells with DMSO, it is essential to identify the optimal concentration. Insufficient DMSO will not provide adequate protection for the cells, while an excess may result in inadvertent damage. The majority of scientists utilize a concentration of 5% up to 10% in their freezing medium, as this offers an optimal balance between protection and cellular activity. [[1]] This approach can be likened to providing a comfortable winter coat for the cells, ensuring warmth without hindering their mobility. How to prepare cells for cryopreservation?   Solutions for cell freezing with DMSO Freezing cells is a process that requires more than simply placing them in a freezer with dimethyl sulfoxide (DMSO). It is a precise and meticulous process, where precision and expertise are essential. The goal is to achieve high cell viability and therefore high yield for cell-based therapies or cell banking. What is the key to success? The process is one of controlled rate freezing. This method involves a gradual reduction in temperature, typically at a rate of approximately 1°C per minute2. It is akin to gently immersing the cells in a cold pool, rather than abruptly propelling them into the water. To achieve this, scientists often utilize specialized equipment. These tools facilitate a seamless transition from room temperature to cryogenic temperatures below -120°C, thereby optimizing cell survival. [[2]] [[download-1-email-detailed]] Cell viability after freezing with DMSO It is important to remember that the objective is to maintain the viability of the cells, ensuring they are ready for use when required. By ensuring the correct DMSO concentration and implementing a well-designed freezing protocol, you can effectively prepare your cells for cryopreservation. The use of DMSO in cell freezing is a meticulously devised process, crafted to safeguard our cellular assets until they are needed again. Controlled rate plate freezing platforms can help scientists and manufacturers achieve reproducible and consistent freezing rates across different scales. Single Use Support’s RoSS.pFTU plate freezing & thawing platform, for example, performs freezing protocols according to product specifications to achieve high cell viability during phase transition and below. More about Cell Therapy Solutions References Kaiser, D. et al.: Freezing Medium Containing 5% DMSO Enhances the Cell Viability and Recovery Rate After Cryopreservation of Regulatory T Cell Products ex vivo and in vivo, Front Cell Dev Biol. 2021; 9: 750286. Published online 2021 Dec 3. doi: 10.3389/fcell.2021.750286 Single Use Support: “Bestcellers“: Controlled Filling & Freezing of Cells; Advanced Fluid Management for Cell Culture Freezing, Cell Banking and Cell Therapy, 2023, Available at: App Note: "Bestcellers": Controlled Filling & Freezing of Cells (susupport.com)  

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  • Simplifying Cryopreservation of Cell Monolayers

    Cell monolayers are an ideal method and widely used in the discovery of new drug compounds and the study of cell biology. Until now, there was no cryopreservation technology available to store cell banks pre-plated commercially. The conventional approach of cell-based assay workflow was time- and resource-consuming. Now, the cryoprotectant technology CryoShieldTM from CryoLogyx together with the controlled and scalable plate freeze-thaw platform RoSS.pFTU from Single Use Support, mark a revolution in commercial cell banking: Cryopreserved Thaw and Use Cell Plates improve the process of preparing cell cultures to carry out cell-based experiments to a large extent.  Study results confirm a consistent and uniform high ratio of live cell recovery after cryopreservation of cells with accelerated cell-based process workflow.  "Convenient, ready to use from the freezer, cell-based assays could accelerate and simplify the discovery of pharmaceutically active compounds, biocompatibility testing, assay development and discovery of cell signalling and disease pathways."Convenient, ready to use from the freezer, cell-based assays could accelerate and simplify the discovery of pharmaceutically active compounds, biocompatibility testing, assay development and discovery of cell signalling and disease pathways."Khalil Essani, Single Use Support Labs benefit greatly from on demand access to cell-based assays by simplified workflows and highest flexibility. This on demand access to cell-based assays increases significantly the range and amount of experiments they can carry out in the same time. Read the application note to learn more about the effect of controlled and scalable freezing to achieve advanced process solutions with cryopreserved pre-plated cell monolayers.  [[download-1-email-detailed]]

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