Viral Vectors

Viral Vector Production

With the discovery of new fields of application for viral vectors in gene therapy comes an increased need for dedicated solutions in manufacturing and supply chain. Single Use Support has a wide product portfolio ready to meet manufacturers’ demands in this regard:

  • Primary packaging (suitable for cryopreservation)
  • Fluid management Solutions
  • Cryogenic Freezers 
  • Ultra-Cold Storage Freezers
  • Shipping Containers

Together, these products comprise an elaborate product array designed to facilitate the medical breakthroughs enabled by viral vectors. 

viral vectors gene therapy 3 aav

Most common Viral Vectors

Automated and modular single-use technology solutions bring a variety of advantages viral vector manufacutring processes, such as a high level of safety and cost and resource efficiencies. The most common viral vectors our products are used for are:

  • AVVs – adenoviral vectors, i.e. vectors based on adenoviruses
  • AAVs – adeno-associated viral vectors (AAV vectors)
  • LVVs – lentiviral vectors, i.e. vectors based on lentiviruses
  • RVVs – retroviral vectors, i.e. vectors based on retroviruses

Scalable Single-Use Technologies for Viral Vector Processes

cgt-single-use-bag-primary-packaging

Primary Packaging

RoSS.PADL

Feed Source for Aliquotation

Single-use aseptic bag filling machine RoSS.FILL

Automated Aliquotation

Single-use bag protections system with RoSS shell

Robust Protection

RoSS.LN2F_open

Controlled Rate Freezing

icons-e2e-stream_RoSS.FRDG

Cold Storage

Shipping drug substances in single-use bag containers safely with RoSS.SHIP

Shipping

Primary Packaging

IRIS Single-Use Bag (2D or 3D)

Store and ship anything from cell culture samples to large drug substance volumes reliably and on time. 2D or 3D single-use bioprocess containers in any size.

Single-use bioprocess container by Single Use Support

Feed Source for Aliquotation

ROSS.PADL | HOMOGENIZING SOLUTION

RoSS.PADL is a platform to standardize cooling of your single-use bag whilst gently massaging it to ensure a homogeneous mixture of your substance.

ross-padl-scaled

Automated Aliquotation

RoSS FILL

With RoSS.FILL, the RoSS shell systems contained in the bag rack can be filled with a speed of up to 300 liters per hour in a fully automated manner. RoSS.FILL is compatible to all single use bags and bottles and can be scaled up by attaching multiple racks.

RoSS.FILL CGT
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RoSS.FILL Lab Scale

Accuracy is key: Fully automated platform system for aseptic filling of up to 12 single-use bags in standard configuration and is extendable to higher bag quantities. Most suitable for filling small volumes in cell & gene therapies or seed train intensification.

RoSS Fill-Lab Scale_Fill & Filtraton Platform

Robust Protection

RoSS.KSET

Single use bags with a volume of less than 250ml are covered with a first layer of soft 3D foam which is complemented by an innovative and intuitive locking mechanism. Its robust stainless steel frame protects the single use bag during freezing and shipping.

Industry 4.0 biomanufacturing RoSS.KSET for CGT bag protection
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RoSS® Shell

With the RoSS Shell system, the sensitive single use bag is covered in 3D foam, which is held by a highly robust plastic frame. Bottom and top are made of stainless steel – ideal for the freezeing process and absolutely robust.

Bulk.Stream RoSS shell

Controlled Rate Freezing

RoSS.LN2F

RoSS.LN2F is a powerful cryogenic controlled rate freezer for temperatures down to -180°C/-292°F. An enclosed and innovative platform system for dosed freezing for cell and gene therapies enables no direct exposure, and no mechanical compressors are needed. This ensures a safe, low-maintenance and energy-saving handling.

Cryogenic Freezer RoSS LN2F
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Lab Scale Controlled Plate-Freezer (-80°C)

Controlled freezeing and thawing of small batches - more important than ever for cell & gene therapies and clinical studies! The plate-based freeze & thaw platform for labs RoSS.pFTU Lab Scale is the perfect solution for one or multiple single use bags of up to in total 10L. GMP-compliant computerized system optional.

Laboratory freezer RoSS.PFTU Lab Scale
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Large Scale Controlled Plate-Freezer (-80°C)

The freeze & thaw system RoSS.pFTU is a fully automated and scalable plate-based freezing unit. Both economically and in terms of product stability we have reached the next level. The plate-based platform RoSS.pFTU Large Scale is completely adapted to RoSS shell system for a batch sizes of up to 400L and more.

Pharmaceutical freezer RoSS.pFTU large scale freeze thaw platform

Cold Storage

RoSS.FRDG | Cold Storage

Ultra-Cold Storage for frozen drug substances in different sizes. RoSS.FRDG keeps the desired set point temperature down to -80°C.

Ultra-cold storage RoSS.FRDG

Shipping

RoSS.SHIP

Storage at -80°C/-150°C & shipment. 100% protection from external mechanical influences and different possible sizes will fulfil your individualized need. Also monitoring temperature and location-tracking are no problems.

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More Information

viral vectors gene therapy 3 aav

Viral vectors for gene therapy: What to expect in 2023

Viral vectors are looking ahead a bright future in gene therapies. In this article, we give you an overview of the most frequently used viral vectors and have a glimpse at their possible future applications.

Gene therapy manufacturing-5 requirements to scale up

Gene therapy manufacturing - 5 requirements to scale up

Gene therapies have become a highly promising field of groundbreaking next generation treatment, but there are some challenges to face within the manufacturing process. Here are 5 factors that will be crucial for upscaling gene therapy manufacturing with single-use technology.