Non-viral vectors in gene therapy: LNPs in the spotlight

michael-muehlegger

Michael Mühlegger

June 13, 2023

Table of contents

Show

Gene therapy, a groundbreaking approach in modern medicine, holds immense promise for the treatment of various genetic diseases and cancer types. Central to the success of gene therapy are the vectors used to deliver therapeutic genes like mRNA and other nucleic acids into target cells.

While viral vectors have traditionally dominated the field, non-viral vectors have emerged as an alternative with significant advantages. Non-viral vectors, such as lipid nanoparticles (LNPs), offer a safer and more versatile means of delivering genetic material in both in vitro and in vivo settings. By circumventing an unwanted immune response associated with viral vectors, non-viral gene therapy opens up new avenues for clinical applications, particularly in cancer therapy.

Understanding non-viral vectors

Gene therapy has emerged as a promising approach for treating genetic diseases by introducing therapeutic nucleic acids into target cells. Non-viral vectors play a crucial role in facilitating the delivery of these genetic materials. Unlike viral vectors, which have limitations such as immunogenicity and limited cargo capacity, non-viral vectors offer advantages in terms of safety, versatility, and ease of synthesis and formulation. Furthermore, they are easier to manufacture, but also to scale.

Types of non-viral vectors

  • Polymer-based non-viral vectors

One type of non-viral vectors are polymers. Including synthetic and natural polymers, they have gained significant attention as non-viral gene delivery systems. These versatile macromolecules can form complexes with nucleic acids, protecting them from degradation and facilitating their delivery into cells. Polymers like dendrimers, often additionally treated with polyethylene glycol, offer advantages such as high transfection efficiency and the ability to carry different types of nucleic acids, such as plasmid DNA and mRNA.

  • Peptide-based non-viral vectors 

Peptides have also emerged as potential non-viral gene delivery vehicles. They possess properties such as high cellular uptake, endosomal escape, and low immunogenicity. Peptide-based vectors can be designed to interact with specific receptors on the cell membrane, facilitating targeted gene delivery. These peptides can be derived from natural sources or synthesized to possess desired characteristics for efficient gene transfer.

  • Lipid-based non-viral vectors 

An important non-viral vector type are lipid nanoparticles. Thanks to lipid bilayers, LNPs are able to encapsulate genetic material or drug substances. And by modifications on their surface, LNPs can be programmed to target specific cell types.1 

Types of non-viral vectors

Mechanisms of non-viral gene delivery

Non-viral vectors utilize various mechanisms for cellular uptake, including receptor-mediated endocytosis, direct penetration, and macropinocytosis. Polymers, lipids and peptides interact with the cell membrane, facilitating their internalization into the target cells. This cellular uptake is crucial for the subsequent nucleic acid delivery into the cytoplasm.

Once inside the cells, non-viral vectors need to overcome intracellular barriers, such as endosomal entrapment, to ensure the efficient release of nucleic acids into the cytoplasm (i.e. intracellular delivery). They utilize endosomal escape mechanisms to avoid degradation and enable the transgene to reach the nucleus for transcription and subsequent gene expression.

Lipid-based nanoparticles (LNPs)

Lipid-based nanoparticles (LNPs) have emerged as versatile and effective non-viral gene delivery vectors, offering unique advantages in terms of efficiency, safety, and versatility. LNPs are composed of lipid bilayers and can encapsulate nucleic acids, including mRNA, DNA, and oligonucleotides, making them suitable for various biomedical applications.

Structure and composition of LNPs

LNPs are composed of lipids that self-assemble into nanoparticles with a lipid bilayer structure. The lipid components used in LNPs play a crucial role in determining their stability, delivery efficiency, and targeting capabilities.

  • Liposomes – Liposomes are a type of lipid-based nanoparticle used as a delivery vehicle for nucleic acids. These vesicles consist of phospholipid bilayers that can encapsulate nucleic acids in their aqueous core. Liposomes can be modified by incorporating ligands or targeting moieties on their surface to enhance their specificity for particular cell types or tissues.
  • Cationic lipids – Cationic lipids are essential components of LNPs and are responsible for interacting with the negatively charged nucleic acids and promoting their condensation into nanoparticles. The positively charged nature of cationic lipids enables their binding to the negatively charged nucleic acids and facilitates cellular uptake and endosomal escape.

Mechanism of action in gene delivery

LNPs utilize various mechanisms for cellular uptake, including receptor-mediated endocytosis and direct fusion with the cell membrane. The positively charged surface of LNPs, facilitated by cationic lipids and polymers, allows them to interact with negatively charged cell membranes and promote their internalization.

Once inside the cells, LNPs need to escape from the endosomal compartments to prevent degradation and ensure efficient delivery of nucleic acids into the cytoplasm. The pH-sensitive properties of certain lipids in LNPs enable their destabilization in the acidic environment of endosomes, leading to endosomal escape and subsequent release of the encapsulated nucleic acids.

Mechanism of action in gene delivery

Advantages of LNPs

LNPs offer several advantages as gene delivery systems. They have high encapsulation efficiency, allowing for the efficient delivery of nucleic acids to target cells. LNPs also have the potential for tissue-specific targeting and enhanced cellular uptake through the incorporation of ligands or targeting moieties. Furthermore, LNPs have low toxicity compared to viral vectors and can be easily modified for specific applications.

Applications of LNPs in gene therapy

Lipid-based nanoparticles (LNPs) have gained significant attention in the field of gene therapy due to their potential for safe and efficient delivery of nucleic acids. LNPs offer a versatile platform for various therapeutic applications, including gene silencing, protein expression, and targeted drug delivery.

LNPs have been employed in various gene therapy approaches, such as the delivery of small interfering RNA (siRNA delivery) for gene silencing, antisense oligonucleotides for targeted inhibition of gene expression, and CRISPR components for precise genome editing. These approaches hold tremendous potential for treating a wide range of genetic diseases.

Lipid nanoparticles are being studied as an alternative approach to mobilization techniques of stem cells. By the means of LNPs, an in vivo delivery is hoped to ease the process of stem cell transplantation.

Additionally, LNPs offer a promising platform for targeted drug delivery. By encapsulating therapeutic agents within LNPs, drugs can be specifically delivered to target cells or tissues, minimizing off-target effects and improving therapeutic outcomes. This approach has potential applications in cancer therapy, where LNPs can deliver chemotherapy drugs directly to tumor cells, reducing systemic toxicity.

LNPs can also be utilized for the modification of immune cells, such as T-cells, to enhance their therapeutic potential in cancer immunotherapy. Through the delivery of genetic material using LNPs, T-cells can be engineered to express chimeric antigen receptors (CARs) or other immune-stimulating molecules, enabling targeted recognition and killing of cancer cells.2 

Comparison with viral vectors

Lipid-based nanoparticles (LNPs) have emerged as a promising alternative to viral vectors in the field of gene therapy due to their unique characteristics and advantages. In this chapter, we will compare LNPs with viral vectors, specifically adeno-associated viruses (AAVs) and adenoviruses (AdVs), highlighting the key differences and benefits of using LNPs as gene delivery systems.

Safety considerations

LNPs are composed of biodegradable and biocompatible materials, reducing the risk of immunogenicity and adverse reactions. Unlike viral vectors such as AAVs or AdVs, LNPs do not possess the ability to replicate. Moreover, LNPs can be engineered to evade immune recognition and clearance, enhancing their stability and reducing the risk of immune responses.

Certain viral vectors, such as AAV vectors, have gained significant attention in clinical trials and have been approved for gene therapy treatments due to their favorable safety profiles and long-term gene expression.

Efficiency and transfection capacity

Viral vectors have traditionally demonstrated a high transfection efficiency due to their evolved mechanisms for cellular entry and nuclear delivery of genetic material. However, LNPs have made significant advancements in recent years, achieving comparable transfection efficiency levels, especially in specific cell lines and target tissues.

The optimization of LNPs' formulation, including the use of targeting ligands and modifications, has contributed to enhanced transfection capabilities.

Scalability and manufacturing

The production of viral vectors, particularly AAVs, can be challenging and time-consuming due to the need for complex manufacturing processes and the dependence on packaging cell lines. Thus, the large-scale production of viral vectors for clinical applications may pose practical limitations.

LNPs offer scalability and simplified manufacturing processes, making them amenable to large-scale production. The formulation of LNPs can be standardized and easily reproduced, ensuring consistency and reliability in gene delivery applications. Additionally, high levels of consistency, customization and scalability can be achieved.

Non-viral vectors offer more flexibility in terms of vector design and modifications. They can be engineered with specific targeting ligands, encapsulation materials, or surface modifications to enhance their specificity, stability, and cellular uptake.

App Note: The Chilled Future of RNA Therapeutics Filling & Freezing Applications

Traditional and rigid manufacturing processes are not for Advanced Therapies. Since novel therapies push limits in biotechnology, life science needs to keep up with adequate process solutions around commercialization of these specific therapies. Yes, SARS-CoV-2 has largely boosted the acceptance of mRNA in vaccines. And RNA vaccines and therapeutics won’t stop to fulfil unmet medical needs. But biotechs and biopharma companies continuously advancing novel treatments while solution provider drive process optimization to increase efficiency. With different product characteristics come different challenges and risks for fluid management. Therefore, modular, and flexible technologies facilitate ATMPs (Advanced Therapy Medicinal Products) manufacturing. Adjustability of process solutions to different requirements and scenarios will satisfy the needs of biomanufacturing and biotechnology companies as well as CMOs and CDMOs along the journey from drug development to commercialization.

Challenges with non-viral vectors in gene therapy

Gene therapy using non-viral vectors, including lipid-based nanoparticles (LNPs), has shown tremendous potential in overcoming the limitations of viral vectors. But despite recent advances, several challenges still need to be addressed for the widespread adoption and success of non-viral gene therapy approaches.

One of the main challenges associated with non-viral vectors is cytotoxicity and immunogenicity. Certain components used in the formulation of non-viral vectors, such as cationic polymers like polyethylenimine (PEI) and amino acids like lysine, may induce cellular toxicity and immune responses. Overcoming these challenges requires the development of safer and more biocompatible materials for gene carriers.

When a high level of gene delivery, a long-term gene expression or a large gene payload is required, viral vectors, such as lentiviral vectors and AAV, are still often used. And while LNPs have made significant progress in transfection efficiency, further improvements and clinical trials are still needed. Optimization of LNP formulations, including the use of targeting ligands, biomaterials like chitosan, and modifications to enhance cellular uptake and endosomal escape, can contribute to improved transfection efficiency and stability.

ADC-manufacturing

Boosting non-viral vector development with single-use technologies

Manufacturing scalability and cost-effectiveness are vital considerations for the commercialization of non-viral gene therapy. Traditional manufacturing processes involving complex steps, reagents, and multiple purification stages can be time-consuming and expensive. Furthermore, specialized processes like freezing LNPs demand for dedicated equipment, while processes like filling and aliquoting LNPs bring risks of product loss and cross-contamination.

Single-use technologies by Single Use Support offer a solution by providing a more streamlined and cost-effective manufacturing approach. Disposable consumables, single-use systems, and modular processes can reduce manufacturing complexity, increase flexibility, and improve overall efficiency. This is how single-use technologies can contribute to the huge progress that is being made in the field of non-viral vectors.

  1. Application of Non-Viral Vectors in Drug Delivery and Gene Therapy, http://dx.doi.org/10.3390/polym13193307, Published 2021-09-29
  2. Lipid nanoparticles produce chimeric antigen receptor T cells with interleukin-6 knockdown in vivo, http://dx.doi.org/10.1016/j.jconrel.2022.08.033, Published 2022-08-25
michael-muehlegger

Michael Mühlegger

Senior Director Marketing & Inside Sales

Michael Mühlegger is the Head of Marketing and Inside Sales at Single Use Support. He has 10+ years experience in the fields of marketing, inside sales, communications, content management, and creative production. With a keen understanding of market dynamics and customer behavior, Michael has successfully implemented innovative marketing strategies to drive business growth and enhance brand visibility.

He has a strong background in content management, with a focus on life sciences and biopharma trends, and is adept at creating compelling content across multiple platforms to engage audiences and effectively communicate brand messages.

 

More from Michael Mühlegger

News

Novo Holdings Acquires Majority Stake in Single Use Support

The Danish company Novo Holdings has acquired a 60% majority stake in the Austrian-based company Single Use Support, thereby strengthening the company's further growth on a global level.

michael-muehlegger

Michael Mühlegger

May 14, 2024

Vaccines

How to optimize biomanufacturing efficiency

There are several parameters to be considered in the attempt to maximize efficiency in biomanufacturing. In this article, we will discuss different areas that have an impact on process efficiency, including ways to improve them.

michael-muehlegger

Michael Mühlegger

May 13, 2024

Read more about mRNA & LNPs

mRNA & LNPs

RNase Contamination – Challenges & Solutions

This article explores the challenges posed by RNase contamination and the solutions that can be employed to mitigate these risks. RNase contamination | Ribonuclease inhibitors | RNase-free equipment

1640281789974

David Seifert

August 13, 2024

mRNA & LNPs

RNase: Ribonuclease Simply Explained

RNase contamination can lead to the degradation of RNA, thereby compromising the efficacy of RNA-based drugs. Types of RNase | RNase and DNase | Role of DEPC

1640281789974

David Seifert

August 12, 2024

mRNA & LNPs

Single-use technology in mRNA manufacturing

MRNA manufacturing demands for highest accuracy, safety, and compliance. In this article, we will find out how single-use technologies can be used to achieve improvements for mRNA production and processing.

BRMO

Brian Moloney

January 8, 2024

mRNA & LNPs

What is mRNA?

mRNA is the acronym for messenger ribonucleic acid – but there is much more to know about this fascinating molecule, as it is essential in elementary biological processes. In this article, we will give readers a brief explanation of what mRNA actually is and discuss its application in medicine as well as recent advances in mRNA technology.

micheal-eder

Michael Eder

July 6, 2023